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The Role of IoT in Reducing Downtime During Heavy Industry Shutdowns


As the world becomes increasingly digital, the Internet of Things (IoT) is playing a pivotal role in transforming various industries, including heavy industry. One of the most significant impacts of IoT is its potential to reduce downtime during heavy industry shutdowns. This is where innovative solutions like FAT FINGER come into play. FAT FINGER is a digital workflow procedure builder that empowers front-line teams to do their work correctly every time, unlocking operational excellence.

Understanding the Impact of Downtime in Heavy Industry

Downtime in heavy industry can lead to significant financial losses, decreased productivity, and potential safety risks. Therefore, minimizing downtime is a top priority for industry leaders. With the integration of IoT, companies can now predict and prevent potential shutdowns, significantly reducing downtime.

How IoT Reduces Downtime

IoT devices collect and analyze data in real-time, allowing for predictive maintenance and immediate response to potential issues. This proactive approach helps prevent unexpected shutdowns and reduces the duration of planned shutdowns.

  • Predictive Maintenance: IoT devices can monitor equipment health and predict potential failures before they occur. This allows for timely maintenance, preventing unexpected shutdowns.
  • Real-Time Monitoring: IoT devices provide real-time data on equipment performance, enabling immediate response to any issues, reducing the duration of shutdowns.

FAT FINGER: A Game-Changer in Reducing Downtime

FAT FINGER, with its advanced features like Drag & Drop Workflow Builder, Mobile & Desktop Workflows, Dashboards, Integrations, Augmented Reality, Connect IoT Devices, and Artificial Intelligence Coaching, is revolutionizing the way heavy industries operate. It allows for the creation of digital workflows and checklists across safety, maintenance, and operations areas, including Safety Take 5, Near miss reporting, JSA / JHA, Risk Assessment, Incident reporting, Journey report, Material Inspection, Quality Control, Shift Handover, Facility inspection / Production rounds, Line Changeover, Field ticket, Work Order Checklist, Truck inspection checks, Mobile Asset Inspection, Shutdown / Turnaround form, Preventive maintenance inspection, and Predictive Maintenance.

Case Study: IoT and FAT FINGER in Action

A leading heavy industry company integrated FAT FINGER’s IoT solutions into their operations. The real-time data provided by the IoT devices allowed for predictive maintenance, reducing unexpected shutdowns by 60%. Furthermore, the digital workflows and checklists created using FAT FINGER ensured that all maintenance and safety procedures were followed correctly, further reducing downtime and improving overall operational efficiency.


The integration of IoT in heavy industry is a game-changer, significantly reducing downtime during shutdowns. Solutions like FAT FINGER, with its advanced features and ability to create digital workflows and checklists, are leading the way in this digital transformation. By leveraging IoT and innovative solutions like FAT FINGER, heavy industries can significantly reduce downtime, improve operational efficiency, and unlock operational excellence.

Ready to reduce downtime and unlock operational excellence in your heavy industry operations? Sign up for FAT FINGER or request a demo today!